3D Printing Information Briefs, April 6, 2024: Depowdering, Cybertruck Door Handles, & Extra

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In at present’s 3D Printing Information Briefs, ioTech’s digital manufacturing CLAD know-how is opening up alternatives for microelectronics and additive manufacturing. Hexagon and Raytheon Applied sciences commercially launched the Simufact Additive Course of and Defect Evaluation software. In post-processing information, AMT launched a depowdering system for ‘non-industrial’ 3D printing customers, and M&H makes use of one among Solukon’s depowdering options. Lastly, one Tesla Cybertruck proprietor is utilizing 3D printed door handles to maintain the automobile clear from fingerprints!

ioTech Showcased CLAD Expertise at LOPEC 2024

On the latest LOPEC occasion for versatile, natural, and printed Electronics in Munich, Israeli firm ioTech showcased its patented Steady Laser Assisted Deposition (CLAD) know-how, which is ushering in thrilling design alternatives for microelectronics and additive manufacturing. CLAD is material-agnostic, appropriate with any substrate materials, and in a position to deal with supplies with excessive viscosity. It’s versatile sufficient to allow fast prototyping and mass customization of any geometric form, and the digital printer’s deposition price is quick sufficient to match the excessive productiveness necessities of semiconductor packaging and meeting vegetation. ioTech gained the LOPEC Begin-up Discussion board Award for Most Impactful Expertise/Product in 2022, and on the 2024 occasion, it shared the know-how’s potential for mass manufacturing purposes in microelectronics, in addition to miniaturization in semiconductor packaging.

“We’re delighted to be exhibiting at LOPEC for the primary time and be capable of reveal how clients can improve manufacturing efficiencies, embrace a extra agile manufacturing strategy, and ship “until-now-impossible-to-manufacture” designs, all in a sustainable method,” stated Hervé Javice, ioTech’s Co-Founder and CEO. “The chances of our know-how are limitless. ioTech’s CLAD know-how has been validated by key gamers out there and is attracting orders from business leaders in microprocessors, µLED, protection, e-Mobility energy units and batteries.”

Industrial Launch of Simufact Additive PDA Software

In 2022, software program know-how firm Hexagon partnered with protection large Raytheon Applied sciences to develop a simulation software for metallic laser powder mattress fusion (LPBF). The 2 have now commercially launched the Simufact Additive Course of and Defect Evaluation (PDA) software program software. The software was created by combining applied sciences from Hexagon’s Manufacturing Intelligence division and Raytheon’s Pratt and Whitney, and will assist producers of any expertise degree make higher merchandise extra effectively by predicting defects earlier than the 3D printing course of even begins. This can allow operators to guage the print final result forward of time and take a look at completely different mixtures of geometries, processes, and supplies. PDA predicts thermal historical past and defects on the laser path and powder layer scale, and was particularly designed to foretell lack of fusion, keyholding, floor roughness, and balling up dangers.

“We’ve partnered with Raytheon Applied sciences to ship an intuitive and accessible software that may assist engineers rapidly predict and mitigate dangers. The power to guage full laser powder mattress fusion (L-PBF) components on the meso-scale will scale back the hassle to attain half certification and thereby help industrialisation of metallic 3D printing,” Jeff Robertson, Hexagon’s Director of World Enterprise Improvement, stated again in 2022.

PostPro DPX Depowdering System for Non-Industrial 3D Printing Customers

Transferring on from pre-printing to post-printing, AMT PostPro has launched a brand new depowdering system, referred to as the PostPro DPX, for the non-industrial 3D printing market section. The corporate simply launched its PostPro SFX desktop chemical vapor smoothing system in October, and needed to supply its clients who work with 3D printing on a smaller scale a less expensive depowdering machine. Mentioned to be well-suited for environments that require security, area effectivity, and excessive throughput, the brand new PostPro DPX could be good for industries equivalent to jewellery, dental, and prototyping, who, as AMT explains, “depend on small scale and desktop printers for his or her detailed and high-quality printing wants.”

The compact PostPro DPX was designed for efficiency, ease of use, and security, and has ATEX certification, in-built gloves for guide operation, and a basket quantity of ten liters. Different superior options embrace a strong filtration system, and an ionization unit for static discount, each of that are positively vital if you’re coping with powder. The brand new system is priced at €15,995, and with its extremely environment friendly post-processing and cleansing capabilities for smaller 3D printed components, is supposed to enhance the desktop PostPro SFX. This shall be particularly useful for individuals who use smaller SLS platforms, like Sintratec, Formlabs, and Sinterit. Plus, to assist its clients obtain main financial savings whereas additionally having fun with “a complete post-processing resolution,” AMT can also be providing a bundled deal of €35,995 for each the PostPro DPX depowdering system and PostPro SFX chemical vapor smoothing system.

M&H Utilizing Solukon SFM-AT1000-S Depowdering System

Patrick Herzig, CEO and Philipp Schwemberger, Head of Additive Manufacturing at M&H CNC-Technik

Austrian 3D printing firm M&H is setting new requirements in cleansing and post-processing metallic 3D printed parts, and gaining a aggressive benefit, with its use of the SFM-AT1000-S depowdering system by German high quality producer Solukon. This computerized powder removing system can deal with giant, heavy metallic parts weighing as much as 800 kg, at a peak of 1,000 mm, and is alleged to take away powder residue from inside inside channels and cavities of advanced components with ease. The precision of the SFM-AT1000-S, which comes from its two endlessly rotating axes with servo drive and built-in, high-frequency knocker, is what made the system so engaging to M&H. The corporate makes use of it to scrub and post-process components significantly for the aerospace and worldwide racing industries, and Components 1 specifically.

“The power to scrub parts with excessive precision permits us to fulfill the particular and stringent necessities of those industries, the place precision and reliability are significantly essential,” stated Patrick Herzig, the CEO of M&H. “Utilizing the SFM-AT1000-S from Solukon ensures that even the best geometries may be reworked with out compromising on high quality.”

3D Printed Door Handles to Maintain Tesla Cybertruck Fingerprint-Free

A number of months in the past, my husband and I purchased a brand new dryer, and I strive in useless to maintain it clear—an almost inconceivable activity as a result of the lint lure is on prime, however I strive anyway, as a result of it’s nonetheless so shiny and new. The homeowners of the brand new Tesla Cybertruck are having the same challenge with the automobile’s 30X cold-rolled uncovered stainless-steel exoskeleton. The Cybertruck, which supposedly handles like a sports activities automobile however is rugged sufficient for off-roading, has doorways with no handles, as a result of so as to add them would have meant chopping a gap on this exoskeleton, rising the associated fee and compromising its sturdiness. So to open the doorways, the homeowners are continuously placing their fingers on the truck, which is, sadly, a magnet for fingerprints and onerous to maintain clear. They may wrap their Cybertrucks with clear paint safety movies or vinyl, however this might value 1000’s of {dollars}. However by no means concern, ingenuity and 3D printing are right here!

One Cybertruck proprietor, who goes by ogdobber on Reddit, acquired inventive in retaining the smudges off the doorways. On his newest put up, he showcased a 3D printed piece that he created to repair the fingerprint drawback. The “door deal with,” which options three circles in your fingers, bolts on the facet panel of the Cybertruck doorways. Then, you simply put your three fingers within the deal with to close the door, as a substitute of getting to get your smudgy fingerprints everywhere in the automobile’s stainless-steel exoskeleton. Downside solved! That is simply the primary iteration of the owner-designed, 3D printed Cybertruck door deal with, however I’m sure different makers will step as much as the problem and create their very own. You’ll be able to see how this ingenious resolution works within the video beneath:

 

📐 Genius! Anybody have a 3D printer? pic.twitter.com/M6xCSH8KQK

— Royce Younger (@Royce_Young) March 6, 2024



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