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Austrian 3D printing firm M&H has built-in post-processing programs producer Solukon’s SFM-AT1000-S depowdering system, to bolster the cleansing and post-processing of 3D printed metallic components.
The SFM-AT1000-S is engineered to remove powder residues from intricate inside channels and cavities inside complicated components. Giant and heavy metallic parts, reaching heights of as much as 1,000 mm and weighing a most of 800 kg, together with duties demanding excessive post-processing requirements, may be effectively cleared of powder residues utilizing this powder elimination system.
“The SFM-AT1000-S, units new requirements within the manufacturing trade – additionally because of its compatibility with our modern SPR-Pathfinder® software program. With this distinctive software program, particular person movement patterns may be calculated routinely for every element primarily based on the CAD file. By optimizing and automating their post-processing procedures, we provide our prospects – like M&H – a transparent aggressive benefit. With the Digital-Manufacturing unit-Software, a sensor and interface package, our companions even have most transparency over the depowdering course of,” stated, Andreas Hartmann, CEO and CTO of Solukon.
Patrick Herzig, CEO and Philipp Schwemberger, Head of Additive Manufacturing at M&H CNC-Technik. Photograph through Solukon.
Cleansing complicated metallic components with precision and security
The SFM-AT1000-S incorporates two rotating axes with servo drive know-how, facilitating exact motion alongside customizable paths. Moreover, it features a built-in high-frequency knocker designed to dislodge powder clumps, guaranteeing complete cleansing, even in confined channels. Notably, the system’s compatibility with reactive supplies permits inert gasoline inerting, guaranteeing adherence to security requirements.
M&H CEO, Patrick Herzig, explains the system’s precision as a vital benefit, particularly in tackling the intricacies of complicated geometries. With its incorporation into its workflow, M&H goals to determine contemporary benchmarks in post-processing strategies throughout a spectrum of supplies, starting from titanium and aluminum to stainless-steel, Scalmalloy, and Inconel.
M&H’s integration of the SFM-AT1000-S transcends commonplace practices, reaching into specialised sectors like aerospace and worldwide racing, notably Formulation 1. Herzig emphasizes the system’s pivotal function in assembly the rigorous calls for of those industries, stressing its precision and reliability. Moreover, when coupled with the just lately acquired SLM 800 3D metallic printer, M&H stands poised for large-scale manufacturing of complicated parts, positioning itself favorably within the aggressive panorama.
Solukon’s post-processing experience utilized in various sectors
Many corporations have been leveraging Solukon’s post-processing experience for his or her workflow. Collaborating intently, CNC milling machines specialist Reichenbacher and Solukon improved the post-processing of 3D printed metallic parts by automating each unpacking and depowdering processes. This collaborative effort seamlessly built-in the elimination of unfused powder from complicated buildings. The process commences with loading the complete container, housing the half, into the SFM-AT1000-S.
By rotational motion, unfastened powder is emptied from the container, subsequently present process exterior preparation. Following this step, Solukon’s system harnesses Sensible Powder Recuperation (SPR) know-how to meticulously clear the half, using exact actions derived from the half’s CAD file. Able to dealing with containers weighing as much as 800 kg, the answer employs high-frequency vibration to successfully handle difficult powder clumps nestled inside the half’s inside channels.
A yr earlier than that, non-public US aerospace agency Launcher chosen Solukon as its most well-liked provider for depowdering programs, integrating SFM-AT1000-S for post-processing giant 3D printed rocket components. Depowdering cooling channels and inside buildings proves complicated and time-consuming, notably for copper parts vulnerable to clogging.
Solukon’s programs, pushed by SPR know-how, leverage adjustable two-axis rotation and focused vibration to take away extra powder routinely, enhancing effectivity, security, and high quality whereas minimizing prices. Launcher put in SFM-AT1000-S to fully free rocket engines and combustion chambers from extra powder, addressing challenges within the post-processing of complicated metallic components.
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Featured picture reveals Patrick Herzig, CEO and Philipp Schwemberger, Head of Additive Manufacturing at M&H CNC-Technik. Photograph through Solukon.
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